• Control of pressure and temperature via PLC and multiple recipe programming with multi-stage capability
Similar principles are followed for milk chocolates by developing milk powder pre-treatment procedures.
At Royal Duyvis Wiener we focused on helping customers to reduce production costs, save energy and minimize downtime for maximum efficiency.
Feed has to remain pumpable during the entire grinding process, which requires a lower viscosity and thus higher fat contents, when compared to the feed of a roller refiner. Consequently, it is more difficult to remove moisture and undesired volatiles as done in classical dry conching. The fact is ignored by some ball mill manufacturers, who sell ‘all-in-one’ solutions. This might work for some compounds, baking chocolate and the like, but is derece further considered if we look at quality chocolates.
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Powders of extremely high fineness yaşama easily be produced with ball mills and agitated media mills. Both vertical and horizontal ball mills are utilized for the refining of chocolate and other cocoa products. A vertical ball mill katışıksız the advantage of a smaller footprint and larger cooling jacket.
It takes approximately 40 minutes to heat up. The product dirilik be used as soon bey the volume of melted product is above the pump suction outlet, and there is enough to fill the processing system.
Removal of undesired volatile off-flavours contained mainly in cocoa particles and developed during cocoa fermentation
The feed mass must have a certain consistency, which is determined by the initial fat content, particle properties and upstream process parameters. Here the particles are ground to their final size, usually below 30µm in order to avoid a sandy texture in the mouth in the final product. A difficulty is to combine the continuous refiners with downstream batch conches. Productivity of both Chocolate TEMPERING MACHINE machines strongly decreases if only one refiner is connected to one conch. Therefore usually a number of refiners are connected to a number of conches, which leads to relatively large production lines of several tons per hour. This is also one of the reasons why smaller companies hardly use this technology.
Recently, Bühler seems to have followed a similar strategy. For compounds the company offers a ball mill solution called SmartChoc™ with a horizontal ball mill and a shear mixer.
It provides the mixing of the necessary products to prepare the chocolate dough. It is the first step in making chocolate dough. In this part, the chocolate ensures homogeneous mixing.
Our goal is to improve your production efficiency and profit margins. To make this happen, we ensure your melter specifications align with your business requirements.